The Baby Diaper Recycling Machine is a complete production line designed to efficiently recycle used baby diapers by cutting, loosening, screening, and dust removal. It effectively separates fluff pulp, SAP, non-woven fabric, and PE film to achieve material reuse.
The line consists of a fiber cutting machine, a loosening machine, an SAP screening machine, a single cyclone dust collector, and a double cyclone dust collector. These units work seamlessly together to ensure clean separation with minimal loss.
With a processing capacity of 300–400 kg/h, the system features a compact structure and stable performance, making it ideal for small to medium-sized recycling plants. The Baby Diaper Recycling Machine offers a high level of automation, easy maintenance, and supports customized layouts and configurations based on customer needs.
What materials are suitable for baby diaper recycling machine?
- Nearly expired finished diapers/sanitary pads – The machine can efficiently process products approaching expiration, separating usable materials such as fluff pulp, SAP, non-woven fabric, and PE film for secondary use.
- Defective or non-conforming products from the production line – Any diapers or sanitary pads that fail quality inspection can be recycled directly, reducing material waste and lowering production costs.
- Leftover trimmings and edge scraps generated during manufacturing – The machine can handle production leftover materials, helping manufacturers recover valuable raw materials and improve overall material utilization.
How does the sanitary napkin recycling machine work?
- Material Feeding: Waste diapers, sanitary napkins, or defective products are poured into the crusher hopper.
- Shredding and Separation: Inside the crushing chamber, the machine quickly separates the outer paper layer from the inner filling materials, including SAP granules and absorbent cotton fibers.
- Sequential Discharge: Specialized separation devices discharge the materials in sequence, ensuring clean and efficient separation.
- Material Reuse: Separated paper can be recycled for papermaking, while SAP and fluff pulp can be reused in various applications.
Baby diaper recycling machine advantages
- Stable Operation: Runs smoothly with minimal vibration, ensuring reliable long-term use.
- High Productivity: Capable of processing large quantities of diapers efficiently.
- Low Noise: Operates quietly, creating a better working environment.
- Efficient Separation: Effectively separates paper layers from absorbent short cotton fibers and SAP granules.
- Energy Saving: Consumes less power compared to similar machines, reducing operational costs.
Recycled diaper materials applications
- Recycled SAP: Used in pet pads, seedling substrates, absorbent products, and moisture-retaining materials, making full use of its strong absorption and water-retention properties.
- Recycled Fluff Pulp: Applied in plastic modification, sound-insulating materials, and household paper production, offering broad reuse potential.
- Other Recycled Components: Can be used as fuel for heating or power generation, achieving energy utilization of low-value materials.
Baby diaper recycling machine line parameters
Fiber cutter machine
| Parameter | spécification |
|---|---|
| Machine name | Machine de découpe de fibres |
| Motor Power | 5.5 kW + 1.5 kW |
| Dimensions (L×W×H) | 3200 × 1000 × 1100 mm |
| Designed Capacity | 300–400 kg/h |
| Cutting Speed | 432 cuts/min |
| Cutting Size | 2.5–8 cm |
| Rotary Blades | 4 ultra-hard blades |
| Fixed Blades | 2 ultra-hard blades |
| Input Conveyor | 1400 × 330 mm |
| Output Conveyor | 1400 × 330 mm |
| Cutting Thickness | 30–50 mm |
| Electrical Control | Overload thermal protection control box |
Fibre Defluffing Machine
| Modèle | Dispersing Machine 1 | Dispersing Machine 2 | Dispersing Machine 3 |
|---|---|---|---|
| Motor Power | 18.5 kW, 380V, 60Hz | 15 kW, 380V, 60Hz | 15 kW, 380V, 60Hz |
| Machine Length | 2500 mm | 2500 mm | 2500 mm |
| Machine Diameter | Φ402 mm | Φ402 mm | Φ402 mm |
| Throwing Plate Height | 100 mm | 100 mm | 100 mm |
| Number of Throwing Plates | 6 | 6 | 6 |
| Bottom Discharge | 3000 × 520 mm, 1.5 kW | 3000 × 520 mm, 1.5 kW | 3000 × 520 mm, 1.5 kW |
| Screen Size | 10 mm | 8 mm | 6 mm |
| Blower | 4.0 kW | 3.0 kW | 3.0 kW |
SAP Screening Machine
| Parameter | spécification |
|---|---|
| Modèle | SAP Screening Machine |
| Motor Power | 11 kW + 1.5 kW, 380V, 60Hz |
| Machine Length | 3000 mm |
| Machine Width | 1500 mm |
| Screen Size | 0.4–0.8 mm |
Cyclone Dust Collector
| Parameter | Single Cyclone Dust Collector (2 units) | Double Cyclone Dust Collector |
|---|---|---|
| Motor Power | 3.0 + 2.2 kW, 380V, 60Hz | 3.0 kW, 380V, 60Hz |
| Number of Pressure Relief Ports | Φ200, 9 each | Φ200, 18 |
| Dust Collector Diameter | Φ800 mm | Φ900 mm |
| Blower | 3.0 kW | 3.0 kW × 2 |
Baby diaper recycling machine line layout
Conclusion
The Baby Diaper Recycling Machine is a highly efficient, reliable, and easy-to-operate solution for recycling used or defective diapers, sanitary napkins, and other absorbent products.
This system not only improves material utilization and reduces production costs but also supports sustainable recycling practices.
In addition to the diaper recycling line, our company offers a wide range of other recycling equipment for various industrial applications. Customers are welcome to inquire about pricing and explore our full range of products.